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ICP · OT ARCHITECTURE & ASSURANCE 00 / 07 · RUNNING
ADVERT ENTRY · WATER / PUMPING Discuss your OT architecture
ILLUSTRATIVE · SYNTHETIC PLANT
FT-102 FLOW137m³/h
PT-1011.62bar
LT-100 LEVEL1.21m
P-101A492rpm
OT ARCHITECTURE & ASSURANCE // WATER

A boundary is only useful if you understand what crosses it.

Before redrawing your OT architecture, map what the plant actually depends on.

The duty pump, running at 412 m³/h. Scroll through its power, its process, its network and the evidence behind them.

Still frame of this chapter of the illustrative pumping-station scroll story (synthetic plant).
01 · INSIDE THE PUMP SET

A pump is a physical promise: pressure, flow, uptime.

Motor, coupling, impeller, casing and seal deliver it. The valve and transmitter tell the control system whether it is being kept. Select a part.

SELECT A LABELLED PART ON THE DRAWING
02 · POWER

What keeps the water moving when the grid doesn’t?

Mains comes in at 11 kV. If it fails, the transfer switch starts the diesel generator — which carries the duty pump, not all three. The UPS keeps the PLC and telemetry alive through the gap.

Power
Diesel fuel
03 · THE PLANT

Three pumps, one reservoir, one outlet — and a radio mast.

Water is drawn from T-101 through the suction header, lifted by the duty pump and sent to distribution. Dosing, the control building and a telemetry mast complete the station.

04 · FROM PLANT TO P&ID

Every instrument becomes a signal. Every signal has a path.

LT-100 reports reservoir level, PT-101 and FT-102 what the duty pump delivers. PLC-01 decides which pump runs and how fast. The P&ID shows the process — not yet who else can talk to the PLC.

Water
Instrument and control signals
05 · ZONES AND CONDUITS

Drawing boxes is easy. Knowing what crosses them is the work.

NCSC CROSS DOMAIN DESIGN PRINCIPLES APPLIED ON EVERY CONDUIT · A PASSIVE OT IDS WATCHES THE STATION SWITCH

NCSC CROSS DOMAIN GUIDANCE · SIX DESIGN PRINCIPLES

K1 · SCADA ↔ STATION PLC
CROSSES ITLevels and pump status up; setpoints and start/stop down DEPENDS ON ITRemote operation of P-101A–C; control-room alarms TO TESTWrites limited to approved setpoints CAFB4 System security · B2 Identity and access control NCSC CROSS DOMAINUnderstand and minimise data transfer · Gain trust across the entire stack
Protocol break at the PLC firewall; Modbus FC03/06 only, registers 40001–40030; setpoints range-checked; FC16 from any other host dropped
06 · THE EVIDENCE

Assurance is evidence someone owns.

The NCSC CAF asks whether you manage risk, protect, detect and minimise impact. Asked of this station, some answers are established, some partial, and some have no owner at all yet. ICP can take this through to a formal CAF assessment.

Established
Partial
Unknown
07 · HOW ICP PULLS IT TOGETHER

Power, process, network and evidence — one architecture.

ICP reads your SLDs, P&IDs and network drawings, builds the dependency map and zone model, and checks every boundary against the evidence behind it, with NCSC cross domain principles on every conduit. An engineer signs every finding. Aligned to IEC 62443 — and ICP carries out formal assessments against the NCSC CAF.

TWO DECISION CHECKS · LIVE AT ICP.BUSINESS/OT
IEC 62443, applied — turn requirements into buildable OT decisionsWhich CAF gap first? — prioritise gaps by operational consequence